Maintenance Technician 2

Roles & Responsibilities • Breakdown Response & Repair • Respond independently to machine breakdowns during shift • Diagnose and repair mechanical and electrical faults • Troubleshoot motors, sensors, relays, contactors, switches • Repair gearboxes, bearings, belts, pneumatic and basic hydraulic systems • Restore equipment operation safely and efficiently • Perform basic PLC fault checking (I/O status, alarm review, reset only — no program modification) • Monitor SCADA alarms and take corrective action within defined scope • Escalate complex, repeated, or system-level issues immediately to Technician 3, Senior Technician, or Supervisor • Perform basic alignment work (belt alignment, coupling alignment) when required • Preventive Maintenance Execution • Perform preventive maintenance tasks independently according to schedule • Inspect machine condition and identify early abnormalities • Record all maintenance and breakdown activities accurately in CMMS • Ensure proper documentation of repair actions and spare part usage • Equipment & Process Understanding • Understand basic machine operation and production process flow • Learn extruder, upstream, and downstream equipment basics • Learn basic FFS bagging system and HCU system operation • Support troubleshooting by linking machine faults with process conditions • Safety & Compliance • Follow all safety procedures and LOTO requirements strictly • Ensure safe working conditions during maintenance work • Maintain and follow 5S standards in work area • Report unsafe conditions immediately • Inventory & Work Discipline • Use spare parts properly and avoid unnecessary waste • Return unused parts and maintain organized work area • Inform Supervisor when spare parts require replacement • Continuous Improvement & Skill Development • Identify recurring breakdown issues and report improvement suggestions • Participate in Kaizen and continuous improvement activities • Improve troubleshooting skills in mechanical and electrical systems • Learn basic PLC, SCADA, motor drive, inverter, and heater troubleshooting • Learn production process and equipment interaction • Continue improving troubleshooting skills for K-Tron feeder systems under guidance • Learn basic control system troubleshooting (PLC signals, SCADA alarms, system interaction) • Develop understanding of feeder operation, dosing control, and material handling process • Work towards handling maintenance tasks independently with minimal support • Team Collaboration • Support Technician 1 in daily work • Communicate breakdown status clearly to Technician 3 or Supervisor • Maintain teamwork during breakdown and maintenance activities • Additional Responsibilities • Perform maintenance tasks assigned within competency level • Support breakdown, PM, and improvement work when required • Ensure all work complies with safety rules and company procedures Job Requirements Education Qualifications & Work Experience • Diploma / ITE / NITEC in Electrical, Mechanical, Mechatronics, or related field • 2–5 years maintenance experience in manufacturing environment • Equivalent experience will be considered Specific Knowledge • Mechanical systems (gearbox, bearing, belt, pneumatic systems) • Basic electrical troubleshooting • Ability to read electrical and mechanical drawings (basic level) • Basic PLC and SCADA understanding (no programming) • Basic understanding of production process and equipment interaction Others • Able to work independently within defined scope. • Strong problem-solving mindset. • Good teamwork and communication skills. • Willing to continuously improve technical capability. • Able to work rotating shifts. • Required to support emergency breakdown and overtime when needed. Safety Certification Requirement • Required to attend and maintain relevant safety certifications when assigned (e.g., Lifting, Work at Height, Confined Space, Scissor Lift) • Comply with all company and regulatory safety requirements